Factory Digitalization >> Production Department

Production digitalization solution

Record your production data, Do It Yourself (DIY), simple, affordable

Production Tracking Software

This software provides real-time material data on production activities, including raw material information, machine performance, labor productivity, and overall production efficiency.

IoT Sensors Recording

Internet of Things (IoT) sensors are used to collect data from machines and equipment. This data can be analyzed to monitor machine health, predict maintenance needs, and optimize production processes.

Cycle Time Tracking

Monitoring the time, it takes to complete a cycle of a machine or process helps identify bottlenecks and improve efficiency.

Production Rate Monitoring

This involves measuring the number of units produced over a given period, providing insights into the efficiency of the production line.

Work Progress Tracking

Monitoring the status of products as they move through different stages of production helps in managing inventory levels and ensuring timely completion.

RealTime Data Collection

Using advanced systems to collect and analyse data in real-time allows for quick adjustments and continuous improvement in the production process..

Weight Tracking Solution

Welcome to AGen Weight Tracking software automates weight data logging, ensuring precision and efficiency. Seamlessly integrate with various scales, eliminate manual errors, and enhance data management. Experience accurate, traceable, and compliant weight measurements with AGen Weight Tracking software.

Trolley Tracking

AGen production floor trolley tracking solution is a system designed to monitor and manage the movement of trolleys on a production floor.

OCR Reading

OCR (Optical Character Recognition) on the production floor uses cameras to capture images of printed text on parts and products. The system converts these images into digital data automatically, enabling real-time identification, traceability, quality inspection, and process monitoring. OCR reduces manual data entry, minimizes errors, and improves production efficiency by ensuring the right part is at the right process step.

Work in progress cycle time recording

Work-in-progress (WIP) cycle time recording is the practice of tracking how long a product or job spends in the production process from start to completion. It captures timestamps at each process step to measure delays, processing time, and waiting time. This data helps identify bottlenecks, improve workflow efficiency, reduce lead time, and support better production planning and performance monitoring.

Error prevention

Error prevention is a process or procedure to designing processes, systems, or tools so mistakes are less likely to occur. Instead of fixing errors after they happen, the focus is on stopping them in advance. This can be done by simplifying tasks, adding safeguards, standardizing procedures, using checklists, or automating steps that are prone to human error. Effective error prevention improves quality, saves time and cost, and increases safety and reliability in work, products, and services.

Error prevention

AGen barcode system prevents errors by ensuring the right item, process, and data are used at each production step. Parts, materials, and work orders are labeled with barcodes. Operators scan them before starting an operation. The system automatically verifies correctness (part type, quantity, process sequence) and blocks wrong actions (e.g., wrong component or skipped step). Scans also record timestamps and operators, enabling real‑time validation, traceability, and immediate alerts, reducing human mistakes and rework.

Process Gate Control

Process Gate Control in production flow using QR codes is a method to ensure each manufacturing step is completed and verified before moving to the next stage. At every process gate, operators scan a QR code to confirm task completion, record data (time, operator, results), and check quality or approval status. If requirements are not met, the system blocks progression. This improves traceability, prevents process skipping, ensures standard compliance, and enables real-time visibility into production flow and issues.

Object Measurement

Product Vision Measurement on the production floor use of camera‑based vision systems to automatically measure products during manufacturing. These systems check dimensions accuracy in real time. By replacing or supporting manual inspection, vision measurement improves quality consistency, detects defects early, reduces rework, and ensures products meet specifications while maintaining high production speed.

E Job Sheet

Production floor job sheet tracking (e‑Job Sheet) is a digital system used in manufacturing to record, monitor, and manage work orders on the shop floor in real time. It replaces paper job sheets by capturing task status, machine usage, labor time, quantities produced, and issues through tablets, terminals, or mobile devices. This improves visibility, traceability, accuracy, and productivity while enabling faster decision‑making and performance analysis.

Production Weighing recording software

In modern manufacturing and process industries, accuracy in material measurement is critical for quality control, inventory management, and regulatory compliance. Production Weighing Recording Software is a specialized digital solution designed to automate the capture, logging, and analysis of weight data directly from industrial scales and indicators. By eliminating manual entry errors and paper-based logs, this software ensures real-time traceability of raw materials, batches, and finished goods. It seamlessly integrates with ERP and MES systems, providing instant reporting, audit trails, and deviation alerts. Ultimately, this technology enhances operational efficiency, reduces material waste, and supports adherence to standards such as ISO or GMP, making it an indispensable tool for data-driven production environments.

Customer Hotline:
+603-6280 1650

Email:
sales@alcaidc.com

Office Hours:
Monday to Friday 8.30am - 5.30pm
Sunday , Saturday & Public Holiday: closed

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