Different between Single picking, batch picking and wave picking in Warehouse Management Solution

26/Feb/2026
πŸ“¦ Single Picking

Pick one order at a time

Complete order A before starting order B

Simple process

Low system complexity

Higher walking distance

Suitable for small warehouse

Best for low order volume

βœ… Recommended Pick Quantity

< 30 order lines per day

Usually 1–4 pickers

10–30 orders/Picker/day (depending on item size & layout)




πŸ“¦ Batch Picking

Pick multiple orders in one trip

Combine same SKU quantities together

Reduce walking distance

Require sorting after picking

Improve picker productivity

Suitable for medium order volume

βœ… Recommended Pick Quantity

300 – 1,000 order lines per day

3–10 pickers

Many small orders with repeated SKUs

30–150 orders/day (depending on lines per order)



🌊 Wave Picking

Group orders into β€œwaves” based on:

Shipping cut-off time

Carrier

Priority

Zone

Release orders by schedule

Control manpower and workload

Help meet delivery deadlines

Suitable for medium to large warehouse

βœ… Recommended Pick Quantity

800 – 2,000+ order lines per day

10+ pickers

Multiple shipping deadlines

100+ orders/day (depends on complexity)

by: pang
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